WHAT’S METAL STAMPING

Our metal stamping production is from a wide spectrum of materials, which include cold-rolled steel, stainless steel, brass, aluminum, copper, iron etc., We manufacture high-quality parts and components for the agricultural, alternative energy, home appliance, automotive, engine components, heavy equipment, furniture, material handling, power transmission and railroad industries. We work with materials that range in thickness from 0.1mm up to 5.0mm , and die configurations that range from the simple to complex in design nature. These factors guide us to determine which punch press will be used for production from our numerous options.

Press capacities range from 25-ton to 220-ton stamping machines. Single stamping terminal monthly maximum capacity is 30 million pieces, shrapnel is 5 million pieces. At present, the utilization rate of equipment stamping equipment is 60%.

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Metal stamping

Our metal stamping production is from a wide spectrum of materials, which include cold-rolled steel, stainless steel, brass, aluminum, copper, iron etc., We manufacture high-quality parts and components for the agricultural, alternative energy, home appliance, automotive, engine components, heavy equipment, furniture, material handling, power transmission and railroad industries. We work with materials that range in thickness from 0.1mm up to5.0mm , and die configurations that range from the simple to complex in design nature. These factors guide us to determine which punch press will be used for production from our numerous options. Press capacities range from 25-ton to 220-ton stamping machines. Single stamping terminal monthly maximum capacity is 30 million pieces, shrapnel is 5 million pieces. At present, the utilization rate of equipment stamping equipment is 60%.

ADVANTAGE & FEATURE

High utilization rate Stamping has the processing characteristics of low consumption and high efficiency (that is, high material utilization rate);

Easy to operate Easy to operate, suitable for mass production, and easy to implement mechanized and automated production；

low cost Promote products to become low-cost transformation；

Wide range of applications Product processing has high precision and product application range is wide;

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PROCESSING

The stamping process is generally divided into forming and separation processes. Fortuna is mainly customized and designed through customer drawings.

It generally goes through 10 steps such as DFM Evaluation, Mold Design, Mold Assembly, Sample Submission, and Mass Production to achieve a project.

After stamping and forming, we will also perform electroplating, heat treatment, tapping, riveting and other processes on the product according to customer needs to ensure that the product will not be oxidized, deformed and other product defects.

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METAL STAMPING MACHINES

Our company currently has 70 stamping equipments, most of which are high-precision equipment imported from Japan. The main brands are Chin Feng, AOMATE, Aida, DOBBY, etc.

These equipments adopt computer digital control technology, which can adapt to various metal stamping processing processes, are easy to operate, and have the characteristics of high speed and high accuracy.

Mainly used for processing various metal materials on metal stamping production lines.

FEATURES 01

The automatic setting device can ensure that the mold operation is always stable and high-speed, and assists in some tasks on the processing line that require high-speed switching;

FEATURES 02

The stroke is adjustable, the maximum stamping speed of our equipment is 1200/min, and it can be adjusted independently according to the production cycle required by the product;

FEATURES 03

The main frame of the high-rigidity machine tool is equipped with a slider balance device, a machine foot shock absorber and an emergency braking device, which not only ensures the safety of stamping technicians, but also ensures the accuracy of machine production and protects the service life of the punch and mold; it also It is equipped with a full set of auxiliary supporting devices, such as commonly used high-precision gap feeding devices, balancing devices, vibration reduction and noise reduction devices, to ensure its stamping performance.

Features 04

It has extremely high stamping accuracy and feeding accuracy. The stamping accuracy of each high-speed punch press can reach the accuracy standard, and the feeding accuracy can reach ±0.01~0.03mm, which is beneficial to improving the positioning accuracy of the work steps and reducing damage to equipment or molds caused by inaccurate feeding.

PRECISION METAL STAMPING PARTS CUSTOMIZATION PROCESSES&CUSTOM STAMPING PARTS

Quotations for molds and products

When we receive the inquiry, we will provide the quotation according to the drawings (CAD drawings, 3D data, PDF drawings) within 2 days, including mold charge, unit price, MOQ and lead time, etc. The price depends on the product and the customer's requirements.

Customer quotation confirmation

After a discussion, the customer confirms the price and sends us a mold order.

Mold deposit prepayment

Next, according to our quotation and customer payment terms, the customer arranges the mold prepayment, most of which is 30%-50% of the entire mold price.

Technical evaluation and DFM making

At the same time, our R&D department will conduct detailed technical assessments and manufacturability assessments based on customer drawings. In general, we will give reasonable advice based on the mechanical properties of the customer's raw materials, product structure and other subsequent treatments (such as electroplating, heat treatment and anodizing) to maximize the stability and sustainability of the production.

Mold designing

Then, our experienced professional engineers will begin to design progressive die based on customer drawings. Our engineers will choose the proper mold material and mold structure based on their years of experience.

Mold processing

After the design is completed, we also have a mold technician team and advanced mold making equipment. We offer a series of processes for independent design, processing, assembly and testing.

Sample submission

Finally, we will submit samples to the customer for confirmation and submit multiple quality control documents, such as PPAP and FAI.

Remaining mold costs payments & Mass production arrangement

Finally, the customer pays the remaining mold costs after confirming the sample and signing the product-related documents.

We can start mass production.

QUALITY CONTROL

Dongguan Fortuna Metals has invested a great deal in quality control with the latest equipment, including optical comparators and coordinate measuring machines to assure that every metal stamping, weldment, and assembly, large or small, is delivered on time with the highest quality.

At our plant, quality control is paramount from start to finish. We have a complete tool kit of machines and systems to meet rigid customer demands. We start with consistent suppliers and approved sources that know the needs of our customers. We apply the latest equipment and processes including, SPC, TQM, and material trace-ability.

Having an experienced quality technicians and production team is how we are able to meet your specific quality requirements. Through the use of various tools that include PPAP, CP, FEMA and SPC, we continually and successfully guarantee that our commitments to you are met. We have also integrated these tools with some other quality processes to ensure added value and excellence.

In order to achieve the high quality requirements of customers with zero defects, we have introduced 5 sets of CCD automatic inspection equipment to directly realize the visual inspection and size inspection during production.

Quality management system fully complies with IATF16949:2016.

The quality is analyzed and monitored through five factors:man, machine, material, method and environments.

Vickers Hardness Tester

Tool Microscope

Hexagon Image Measuring Instrument

IM One Button Inspection Equipment

LET’S DISCUSS YOUR NEXT PROJECT

Send us the relevant information (CAD/3D Drawings/PDF) and Fortuna will provide the best solution, metal stamping parts customized service(custom stamping parts) and free samples. Contact us now!

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Metal Stamping