Custom Metal Stamping Service Company

what is metal stamping

Metal stamping is a manufacturing process used to shape or cut metal sheets into specific designs using specialized machinery. It involves using molds to cut, punch, bend or shape the metal into the desired form or size. It's manufacturing process can include different types of metal forming techniques including blanking, punching, bending, coining, embossing, embossing and piercing.

Fortuna Metal Stamping

Our metal stamping production is from a wide spectrum of materials, which include cold-rolled steel, stainless steel, brass, aluminum, copper, iron etc., We manufacture high-quality parts and components for the agricultural, alternative energy, home appliance, automotive, engine components, heavy equipment, furniture, material handling, power transmission and railroad industries.

We work with materials that range in thickness from 0.1mm up to 5.0mm , and die configurations that range from the simple to complex in design nature. These factors guide us to determine which punch press will be used for production from our numerous options. Press capacities range from 25-ton to 300-ton stamping machines. Single stamping terminal monthly maximum capacity is 30 million pieces, shrapnel is 5 million pieces. At present, the utilization rate of equipment stamping equipment is 60%.

Advantages Of Metal Stampingl

High utilization rate

Stamping has the processing characteristics of low consumption and high efficiency (that is, high material utilization rate).

Easy to operate

Easy to operate, suitable for mass production, and easy to implement mechanized and automated production.

low cost

Promote products to become low-cost transformation.

Wide range of applications

Product processing has high precision and product application range is wide.

metal stamping processing

The stamping process is generally divided into forming and separation processes. Fortuna provides professional metal stamping service, mainly customizating and desiging through customer drawings. It generally goes through 10 steps such as DFM Evaluation, Mold Design, Mold Assembly, Sample Submission, and Mass Production to achieve a project. After stamping and forming, we will also perform electroplating, heat treatment, tapping, riveting and other processes on the product according to customer needs to ensure that the product will not be oxidized, deformed and other product defects.

DFM Evaluation

Analize the design related factors inlcuding material selection, part geometry, tolerances, and ease of production, ensuring it is optimized for the metal stamping process

Material Selection

Choose the right material based on strength, flexibility, corrosion resistance, and other relevant properties.

Mold Design

Create a detailed design of the stamping die that will be used to cut, shape, or form the metal

Mold Assembly

Assemble the die tooling, which includes the punch, die, and any other necessary components, such as guides or supports;

Sample Submission

Produce initial samples and submit them to the client for approval

Tooling Testing& Adjustment & Optimized

Perform rigorous testing to ensure that the mold and stamping process work correctly and consistently. Make any necessary adjustments to the die, tool, or process based on feedback and testing.

Mass Production

Set up for full-scale production once the sample has been approved. Begin large-scale production of the stamped parts

Fortuna Metal Stamping Machines

Our company currently has 85 stamping equipments, most of which are high-precision equipment imported from Japan. The main brands are Chin Feng, AOMATE, Aida, DOBBY, etc. These equipments adopt computer digital control technology, which can adapt to various metal stamping processing processes, are easy to operate, and have the characteristics of high speed and high accuracy. Mainly used for processing various metal materials on metal stamping production lines.

Stable and high-speed

The automatic setting device can ensure that the mold operation is always stable and high-speed, and assists in some tasks on the processing line that require high-speed switching.

Adjustable stroke

The stroke is adjustable, the maximum stamping speed of our equipment is 1200/min, and it can be adjusted independently according to the production cycle required by the product.

High performance

The main frame of the high-rigidity machine tool is equipped with a slider balance device, a machine foot shock absorber and an emergency braking device, which not only ensures the safety of stamping technicians, but also ensures the accuracy of machine production and protects the service life of the punch and mold; it also It is equipped with a full set of auxiliary supporting devices, such as commonly used high-precision gap feeding devices, balancing devices, vibration reduction and noise reduction devices, to ensure its stamping performance.

High precision

It has extremely high stamping accuracy and feeding accuracy. The stamping accuracy of each high-speed punch press can reach the accuracy standard, and the feeding accuracy can reach ±±0.02mm, which is beneficial to improving the positioning accuracy of the work steps and reducing damage to equipment or molds caused by inaccurate feeding.

Precision Metal Stamping Parts Customization Processes

Quotations for molds and products

When we receive the inquiry, we will provide the quotation according to the drawings (CAD drawings, 3D data, PDF drawings) within 2 days, including mold charge, unit price, MOQ and lead time, etc. The price depends on the product and the customer's requirements.

Customer quotation confirmation

After a discussion, the customer confirms the price and sends us a mold order.

Mold deposit prepayment

Next, according to our quotation and customer payment terms, the customer arranges the mold prepayment, most of which is 30%-50% of the entire mold price.

Technical evaluation and DFM making

At the same time, our R&D department will conduct detailed technical assessments and manufacturability assessments based on customer drawings. In general, we will give reasonable advice based on the mechanical properties of the customer's raw materials, product structure and other subsequent treatments (such as electroplating, heat treatment and anodizing) to maximize the stability and sustainability of the production.

Mold designing

Then, our experienced professional engineers will begin to design progressive die based on customer drawings. Our engineers will choose the proper mold material and mold structure based on their years of experience.

Mold processing

After the design is completed, we also have a mold technician team and advanced mold making equipment. We offer a series of processes for independent design, processing, assembly and testing.

Sample submission

Finally, we will submit samples to the customer for confirmation and submit multiple quality control documents, such as PPAP and FAI.

Remaining mold costs payments & Mass production arrangement

Finally, the customer pays the remaining mold costs after confirming the sample and signing the product-related documents.We can start mass production.

Quality Control

Comply with IATF 16949 quality system management approach, based on the five core quality management tools of SPC, MSA, FMEA, APQP, and PPAP, we carry out the work.

The material composition and surface treatment process of the product are strictly carried out in accordance with the requirements of RoHS and REACH, meeting the environmental protection regulations of the European Union. For automotive products, third-party testing such as SGS and CTI can be provided to ensure compliance.

0 defect Management: All production is carried out strictly in accordance with the SOP procedures.

Raw material inspection

First-piece inspection of product during production

Production process inspection

Outsourced processing incoming inspection

Ship out after full inspection of packaging

Our quality testing equipment

2D Image Tester

Contourgraph

Fischer Coating Thickness Tester

Hexagon Imaging Measuring Tester Instrument

KEYENCE One-Buttom Tester

Keyence (3D) Image Tester

Nikon Tool Microscope

Pioneer XRF-2020

Precision Concentricity Tester

Projector

Rockwell Hardness Tester

Skyray Rohs Instrument

welcome to discuss

your next project.

Fortuna's professional after-sales service team has an excellent reputation and provides comprehensive after-sales service. We promise to respond to customers within 12 hours and quickly resolve customer issues within 24 hours. Contact our project engineer to get the best solution and quotation.

Email: ym@Syjwj.Com.Cn

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DONGGUAN FORTUNA

METALS CO,LTD.

Products

Industry Service

Japanese office

2-47-10-203Nishifunahashi, Hirakata City, Osaka

Contact Person: Steven Yan

Whatsapp: +86 15916928704

Wechat: CITY-STOP

Phone: +0086 159 1692 8704

E-mail: ym@syjwj.com.cn

Add: No. 226, Shida Road, Dalingshan Town, Dongguan 523810, Guangdong, China