Metal Stamping

The stamping process is generally divided into forming and separation processes. Fortuna provides professional metal stamping service, mainly customizating and desiging through customer drawings. 

It generally goes through 10 steps such as DFM Evaluation, Mold Design, Mold Assembly, Sample Submission, and Mass Production to achieve a project.

1. DFM Evaluation: Analize the design related factors inlcuding material selection, part geometry, tolerances, and ease of production, ensuring it is optimized for the metal stamping process;

2. Material Selection: Choose the right material based on strength, flexibility, corrosion resistance, and other relevant properties;

3. Mold Design: Create a detailed design of the stamping die that will be used to cut, shape, or form the metal;

4. Mold Assembly: Assemble the die tooling, which includes the punch, die, and any other necessary components, such as guides or supports;

5. Sample Submission: Produce initial samples and submit them to the client for approval;

6. Tool and Die Testing & Adjustment and Refinement: Perform rigorous testing to ensure that the mold and stamping process work correctly and consistently. Make any necessary adjustments to the die, tool, or process based on feedback and testing.

7. Mass Production: Set up for full-scale production once the sample has been approved. Begin large-scale production of the stamped parts.

After stamping and forming, we will also perform electroplating, heat treatment, tapping, riveting and other processes on the product according to customer needs to ensure that the product will not be oxidized, deformed and other product defects.

Our company currently has 85 stamping equipments, most of which are high-precision equipment imported from Japan. The main brands are Chin Feng, AOMATE, Aida, DOBBY, etc.

These equipments adopt computer digital control technology, which can adapt to various metal stamping processing processes, are easy to operate, and have the characteristics of high speed and high accuracy.

Mainly used for processing various metal materials on metal stamping production lines.

1. The automatic setting device can ensure that the mold operation is always stable and high-speed, and assists in some tasks on the processing line that require high-speed switching;

1. The stroke is adjustable, the maximum stamping speed of our equipment is 1200/min, and it can be adjusted independently according to the production cycle required by the product;

1. The main frame of the high-rigidity machine tool is equipped with a slider balance device, a machine foot shock absorber and an emergency braking device, which not only ensures the safety of stamping technicians, but also ensures the accuracy of machine production and protects the service life of the punch and mold; it also It is equipped with a full set of auxiliary supporting devices, such as commonly used high-precision gap feeding devices, balancing devices, vibration reduction and noise reduction devices, to ensure its stamping performance.

1. It has extremely high stamping accuracy and feeding accuracy. The stamping accuracy of each high-speed punch press can reach the accuracy standard, and the feeding accuracy can reach ±0.01~0.03mm, which is beneficial to improving the positioning accuracy of the work steps and reducing damage to equipment or molds caused by inaccurate feeding.

Dongguan Fortuna Metals has invested a great deal in quality control with the latest equipment, including optical comparators and coordinate measuring machines to assure that every metal stamping, weldment, and assembly, large or small, is delivered on time with the highest quality. 

At our plant, quality control is paramount from start to finish. We have a complete tool kit of machines and systems to meet rigid customer demands. We start with consistent suppliers and approved sources that know the needs of our customers. We apply the latest equipment and processes including, SPC, TQM, and material trace-ability.

Having an experienced quality technicians and production team is how we are able to meet your specific quality requirements. Through the use of various tools that include PPAP, CP, FEMA and SPC, we continually and successfully guarantee that our commitments to you are met. We have also integrated these tools with some other quality processes to ensure added value and excellence.

In order to achieve the high quality requirements of customers with zero defects, we have introduced 6 sets of CCD automatic inspection equipment to directly realize the visual inspection and size inspection during production.

Quality management system fully complies with IATF16949:2016.

The quality is analyzed and monitored through five factors:man, machine, material, method and environments.