Solar Energy & Energy Storage Industry
Metal Stamping Parts In The New Energy Industry
As solar technology revolutionizes energy production, a new generation of more efficient and cost-effective solutions is emerging. While solar roofs have long been a market staple, technologies like solar farms, building-integrated photovoltaics (BIPV), and solar skins are gaining significant traction in both residential and utility-scale markets.
Manufacturing these advanced solar products requires high-quality, reliable electrical connectors and precision metal stamping components to ensure optimal system performance. With over 20 years of expertise, Fortuna is a leader in precision metal stamping, delivering custom-designed components tailored to the exacting demands of the solar industry.
Introduction
As a high-quality supplier of precision metal stamping parts, CNC parts and assembly parts, Fortuna relies on more than 20 years of experience, advanced mechanical equipment and experienced design engineers to manufacture precision metal stamping parts, and we are very familiar with the factory-made parts. The product promises 0PPM, that is, there will not be a single defective product among millions of products. Fortuna mainly provides customers with metal stamping parts including heat sinks, terminals and contacts, lead frames, shrouds and housings, sleeves, brackets, etc.we focus on the material selection, coating, surface treatment and design features of the metal stamping parts that we provide. So,the metal stamping parts and CNC parts can fully meet the special needs of new energy equipment and can greatly improve the sustainability and efficiency of new energy equipment such as solar energy and hydropower.
Fortuna uses advanced equipments and excellent stamping technology to ensure the accuracy, reliability and performance of the products we produce. For new energy and energy storage equipment, the required metal stamping parts must have the characteristics of strong corrosion resistance, good heat dissipation, and high temperature resistance. Fortuna will take into account the subsequent performance issues of the product in terms of design and production, from customization to provide one-stop service to product delivery. In order to ensure product precision and production efficiency, our company has also introduced many advanced equipment to meet customer demand for output and move product production toward more automated production. At the same time, we use camera vision systems and sensor technology to monitor and arrange professional technicians are responsible for the daily repair, maintenance and testing of each machine to ensure that the parts produced accurately meet customer needs and achieve zero defects and no errors.
Of course, these high-quality products are inseparable from our strong team. From design, mold opening, sample production, mass production, and packaging, every step has dedicated personnel responsible for and follow-up. While ensuring quality, we can also ensure on-schedule delivery. We always put customer demand first, striving to have both high quality and high efficiency. Fortuna's professional custom-designed metal stamping parts and CNC parts are widely used in all aspects of new energy and photovoltaic industries. The new energy products we provide for metal stamping applications include:
| Solar panel wiring | Sensor holder | Fastener | Electronic component |
| electrical connector | power fixture | Photovoltaic inverter | Charging pile chassis |
| Energy storage equipment base | Generator accessories | PV photovoltaic connector | Energy storage converter |
Related Product Recommendations
The precision metal stamping parts and CNC parts for photovoltaics and energy storage supplied by Fortuna can meet international environmental protection standards. The materials selected are all high-quality and sustainable metal materials, such as copper, aluminum, stainless steel, silver, etc. We are committed to creating industry-leading metal stamping parts that meet international product quality and environmental protection standards. These products have become an indispensable part of the equipment required by the new energy industry.
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Some Examples Of Customized Precision Metal Stamping Parts We Produce For Customers In The New Energy Industry Include |
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Plug |
Junction box components |
Contact |
Connector |
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Socket |
Terminal |
Bracket |
Metal shell |
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Nut |
Snap ring |
Battery lead frame |
Heat sink |
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Materials |
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Copper |
Beryllium copper |
Carbon steel |
Iron |
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Brass |
Steel |
Aluminum |
Alloy copper |
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Phosphor bronze |
Stainless steel |
Platinum |
Pure nickel |
Comment:
The specific grades of stamping parts and CNC processing materials are: Red copper (C1100, C10200), brass ( C2680 , C 2600 ), beryllium copper ( C17200 ), alloy copper (CUSN38PB2, H62, C3604, C3600, C14500, C17300), aluminum (AL6262, AL6061), iron (12L14), Stainless steel (SUS304, SUS303, SUS316L) pure nickel (N6) and other raw materials. Other materials can be purchased according to customer requirements.
Fortuna’S Metal Stamping Services For New Energy Industry
In order to meet the needs of customers with guaranteed quality and quantity within the budgeted time, Fortuna has introduced two new slow wire machines and a large water mill with an accuracy of 0.001um on the basis of the original ones. Two hand grinding machines are used to process molds and parts. Because we pay more attention to the improvement of product quality, we can also ensure the accuracy and durability of mold manufacturing, thereby increasing the stamping speed and service life of the product. So far, Fortuna has introduced more than 85 high-speed punching machines, and each punching machine can efficiently and stably output thousands of end products per minute.
Our engineers design and produce molds in-house using highly customized, advanced Solidwork, Pro/E and Auto CAD modeling software, and the yield rate of our stamping products is as high as over 98%. This ensures maximum productivity and cost efficiency for customer projects, especially in terms of reducing the costs typically associated with changes during the design phase, resulting in a win-win between the company and the customer.
Every development process we design and produce will be tested, and we use the test results to improve and perfect the design and select the most appropriate manufacturing technology. We carry out prototype design, produce 3D drawings, and make molds according to customer needs. Our prototyping capabilities can save time and cost to a great extent, and we keep customer information absolutely confidential. Both the drawings and the ownership of the mold belong to the customer.
Fortuna has more than 20 years of experience in mold design and product production. We can provide multi-faceted, high-quality and efficient product design suggestions and mold optimization solutions, such as in-mold clamping technology, double-material belt technology, three-material belt technology, etc., which can significantly reduce customer output and development costs.
Fortuna not only provides stamping services for a single product, but also provides product assembly services based on stamping parts customized by customers. It also includes a series of additional product services such as riveting, grinding, and cleaning. Product quality and performance can be guaranteed at every step.
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Fortuna’S New Energy Industry Cnc Parts Service
Fortuna is currently equipped with 40 sets of 5-axis CNC imported lathes and 2 sets of 6-axis CNC imported lathes. Its high degree of automation and high processing precision not only improve product production efficiency, but also meet the needs of various CNC lathes. The processing diameter of each instrument is 1.0-32MM, and the processing accuracy can reach 0.005mm. Processing materials: copper, aluminum, iron, stainless steel, etc. It can well meet customers' high requirements for electronic metal stamping parts, and can also meet customers' mass production.
We have an excellent team of engineers and the professional knowledge to strictly control the size and tolerance accuracy of customized products to ensure that project products can achieve the highest accuracy. It has multiple five-axis processing machine tools and a series of auxiliary equipment to provide round-the-clock rapid processing for the production of molded parts and CNC energy parts, and realize the production of large quantities of hardware CNC parts.
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Qualification Certificate
Regarding parts production standards, we have obtained the following certifications: IATF16949:2016, ISO 14001:2015 and ISO 9001:2015 . We firmly believe that an excellent quality management system and continuous improvement of manufacturing operations will enable Fortuna to keep pace with the times and continue to innovate .
Core Strengths
Choose us, and we promise to do everything needed to ensure a successful and satisfactory working partnership. Fortuna's R&D Team focuses on profesion,efficiency and procision.
Our product quality is 0 ppm. That is, no defective products are allowed among millions of products.
Our company has IATF16949:2016 automobile parts production certification , ISO 14001:2015 environmental certification system certificate and ISO 9001:2015 quality management certification , which are highly recognized.
In order to meet customers' high-quality requirements for zero defects, we have introduced six sets of CCD automatic inspection equipment to directly realize visual and dimensional inspection during the production process .
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▪ Our mold design engineers have a bachelor's degree or above and more than 15 years of professional mold design and development experience.
▪ The processing accuracy of mold inserts can be guaranteed to be 0.002MM, and the overall assembly accuracy of the mold can be guaranteed to be within 0.02MM. Our mold technology can produce small holes with a punching diameter of 0.2mm, and the product tolerance can be within 0.02mm.
▪ The processing accuracy of mold inserts can be guaranteed to be 0.002MM, and the overall assembly accuracy of the mold can be guaranteed to be within 0.02MM. Our mold technology can produce small holes with a punching diameter of 0.2mm, and the product tolerance can be within 0.02mm.
It has 85 sets of stamping equipment. The material thickness we can produce ranges from 0.1-5.0mm. The fastest stamping speed has reached 1200 times/minute. At present, the utilization rate of the stamping machine is 50%, with a maximum monthly production capacity of 20 million pieces of single-piece stamping terminals and 5 million pieces of metal springs.
Purchased 40 sets of 5-axis CNC machine tools and 2 sets of 6-axis CNC machine tools from Japan, totaling 42 CNC lathes. The main equipment brand suppliers are Star and Tsugami. The equipment we purchase can meet the functional and structural requirements of different fields and turning products. CNC machining parts can be processed with a diameter of 1.0-32MM, and the processing accuracy can reach 0.005mm. The current equipment utilization rate is 70%.
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We can provide customers with a series of product quality control documents, such as pre-production company status audit reports and product quality certificate PPAP documents.
Fortuna has a complete set of program files to control each process, and has detailed process control operations.
The whole company implements 7S management to achieve the goal of zero defect quality.
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This technology is different from the traditional mechanical cutting technology in the past. It mainly uses electric energy to process products. It can process materials of any hardness and strength without being limited by materials. At the same time, for product materials The loss is extremely small, the material processing precision is high, and it tends to be automated production.
Multi-position progressive die can perform punching, bending, stretching, forming and other production processes in the same mold. It is more efficient than traditional single mold and composite mold. The mold adopts automatic Automated devices such as feeding and automatic output have high operating safety and high automated production efficiency.
The 5-axis CNC machining center is a machine tool that integrates milling, precision milling, precision boring, drilling, and hole expansion. It can deburr and micro-process CNC parts of any size to ensure the precision of the product. degree and accuracy.
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Supply Chain Management
For supply chain management, everything from raw material procurement, production planning, product quality management, warehousing management, information management, and logistics transportation management are all responsible and controlled by dedicated personnel.
For our supply chain management system, there are enterprise ERP systems (Kingdee Cloud KIS), scanning coding system, paperless management, etc. In addition, our company has installed a computer file encryption system that can comprehensively store customer information, ensure the security of customer information, strictly control customer information, and prevent customer information leakage. Therefore, our company's supply chain management system is very complete and innovative .
Partners
With over 20 years of experience, Fortuna has built a trusted reputation by delivering professional technology, superior service, efficient delivery, and exceptional quality. The company serves customers from Europe, America, and Asia, and Fortuna cooperates with more than 30 globally renowned company—including Jonhon, Amphenol, Lotes, Chilye. The customer satisfaction rate of Fortuna is as high as 99%.
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welcome to discuss
your next project.
Fortuna's professional after-sales service team has an excellent reputation and provides comprehensive after-sales service. We promise to respond to customers within 12 hours and quickly resolve customer issues within 24 hours. Contact our project engineer to get the best solution and quotation.
Quick links
DONGGUAN FORTUNA
METALS CO,LTD.
Industry Service
Japanese office
2-47-10-203Nishifunahashi, Hirakata City, Osaka
Contact us
Contact Person: Steven Yan
Whatsapp: +86 15916928704
Wechat: CITY-STOP
Phone: +0086 159 1692 8704
E-mail: ym@syjwj.com.cn
Add: No. 226, Shida Road, Dalingshan Town, Dongguan 523810, Guangdong, China