Sensor Metal Parts Solutions
The core essence of a sensor is signal conversion. It senses target information through directly measurable components and, through conversion elements, converts non-electrical signals into processable electrical signals for the system. This signal is ultimately output to a controller (such as a micro-controller or PLC) or terminal device. From precise control in industrial automation to intelligent interaction in consumer electronics to real-time monitoring in healthcare, sensors have become core infrastructure driving the digitalization and intelligentization of various industries.
The hardware manufactured and processed by Fortuna is widely used in sensors and can be customized to meet specific customer needs. Fortuna's metal parts can be used in sensors, encoders, connectors, converters, heat sinks, and other applications, with widespread application in automotive, aerospace, industrial manufacturing, ocean exploration, communications, photovoltaic energy storage, and consumer electronics.
As a hardware manufacturer specializing in high-precision, high-quality, Fortuna has over 20 years of experience in the development and design of hardware. Fortuna has comprehensive capabilities, from scientific material selection, precision mold design and stamping process, multi-axis CNC machining, advanced welding and assembly, to rigorous inspection and testing.
This meticulously controls and eliminates mechanical stress within metal components, ensuring the long-term measurement accuracy and stability of sensors. Fortuna integrates extensive manufacturing experience, independent R&D capabilities, and a deep understanding of the sensor industry's key challenges to provide customers with high-value-added "technical solutions" and a "quality reputation guarantee" that goes beyond the components themselves.
| Material | Grade | Features | Applications |
| Stainless steel | SUS301/ SUS304L /SUS 316L | Excellent corrosion resistance, high elasticity, high hardness. | Industrial robots Smart cars Autonomous driving safety systems |
| Aluminium alloy | Al6061/AL7075/AL5052/AL2011 | Excellent strength, corrosion resistance, machinability, and weldability. | UAV/Aerospace: Sensor housings Electric and hybrid vehicles (EV/HEV) |
| Phosphor bronze | C5191, C5210 | Excellent elasticity, wear resistance, fatigue resistance, and corrosion resistance. It also has good electrical conductivity. | Consumer electronics, medical testing equipment, optical testing equipment |
| BeCu(beryllium copper) | C17200, C17410 | Extremely high strength, hardness, fatigue strength and excellent thermal and electrical conductivity. Can be strengthened by heat treatment. | High-performance sensor elastic elements |
| Brass | H62/H65/H68/H70,C3604 | High strength, high corrosion resistance, good wear resistance, easy cutting | Sensor connectors, valve seats, decorative parts |
| Applications | Typical application components | Features |
| Automotive | EV sensor fasteners, ADAS sensor mounting structure | High-temperature resistance, corrosion resistance, high sealing, and electromagnetic interference (EMI) resistance are essential for high engine compartment temperatures, exhaust gas corrosion, vibration environments, and sensor signal accuracy. |
| Industrial | Industrial pressure transmitter housings, photoelectric sensor housings | Withstands severe vibration, impact, oil, dust, and other harsh operating conditions; ensuring long-term operational stability and reliability. High strength, high wear resistance, high precision, and environmental adaptability are essential. |
| Consumer Electronics | Cameras, power adapters, chargers Titanium alloy screws for mobile phone , smart wearable device sensors |
Device miniaturization, aesthetics, signal compatibility, and precise vibration transmission. |
| Artificial Intelligence (Al) | LiDAR housings; temperature and humidity sensor housings; electromagnetic shielding covers; electrical connectors | Lightweight and thin device, preventing electromagnetic interference , miniaturized appearance and feel, non-magnetic, smooth surface. |
| Communications | Storage, wireless devices, and network servers | Low-loss transmission of high-frequency signals, waterproof (IP67), UV-resistant, ventilated, dust-proof, and heat dissipation. |
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Service support |
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1. Design For Manufacturing (DFM) + 3D mold design; |
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2. Flexible production model: small-batch trial production + flexible transition to large-scale production; |
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3. Comprehensive quality system management, advanced precision testing equipment, and professional quality control processes; |
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4.Vertical supply chain integration + cost advantages; |
This high die precision and press stability ensure burr-free products and a leak-tight sensor assembly. Progressive die stamping is suitable for large-volume orders in the millions, shortening lead times and offering a lower unit cost than other processes.
Fortuna utilizes 5/6-axis turning precision CNC machining equipment to process complex parts while ensuring extremely high geometric and positional tolerances and accuracy.
This not only simplifies supply chain management and communication costs for customers, but also fundamentally optimizes product design, improves quality stability, and controls overall costs through deep process integration.
▪ NSS test: To verify the corrosion resistance of the product.
▪ Current and resistance test: To verify the assembly functionality of the product.
▪ Vibration test: We can simulate the transportation and use environment to verify the structural reliability.
▪ Coating thickness test: We can verify the coating thickness of the product to ensure the electrical and thermal conductivity of the product.
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