Tooling
Our Customization
Customization of mold materials: select appropriate mold materials and processing methods based on the structure and material requirements of customer products to ensure that the mold produces products that meet customer drawing requirements;
Product size and design customization: assist customers in optimizing drawings and designing and optimizing molds to meet the specific functional requirements of the product
Customization of quality requirements: set product quality standards according to the actual needs of customers. If necessary, cooperate with customers to purchase corresponding quality testing equipment to ensure that the products produced meet customer requirements.
Our craftsmanship
Fortuna has its own processing equipment for independent product processing, production and inspection, which greatly speeds up delivery and enhances quality control.
Progressive Die
In one stroke, different processes are completed at different positions of a set of molds, that is, a set of molds is used to complete the stamping process of products. Each stroke of the mold can stamp out one or more products. It is suitable for mass production, product processing with relatively complex shapes and requiring multiple processes to complete.
High degree of automation, enabling unmanned production. The mold has a long life, can reduce assembly errors and improve the dimensional accuracy of the parts.
▪High production efficiency and fast processing speed.
▪The product quality is good because the movement trajectory and speed of the material are relatively stable, ensuring the accuracy and consistency of the product.
▪Save materials and reduce material waste and loss.
▪The product quality is good because the movement trajectory and speed of the material are relatively stable, ensuring the accuracy and consistency of the product.
▪Save materials and reduce material waste and loss.
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In-Mold Riveting Process
Fortuna can achieve riveting operations inside the mold. In-mold riveting refers to the rapid and accurate riveting operation of two or more stamping products inside the mold, which can reduce the product assembly process and achieve rapid product delivery.
▪High degree of automation: In-mold riveting technology adopts an automated control system, which can accurately control operations and ensure riveting quality to the greatest extent.
▪This technology combines multiple stages of the manufacturing process into one, which not only maintains high-quality riveting effects, but also effectively reduces production costs and cycles, and improves productivity.
▪In-mold riveting can be used for multiple sets of molds, reducing costs while ensuring smooth production.
▪This technology combines multiple stages of the manufacturing process into one, which not only maintains high-quality riveting effects, but also effectively reduces production costs and cycles, and improves productivity.
▪In-mold riveting can be used for multiple sets of molds, reducing costs while ensuring smooth production.
Our in-mold riveting technology is very mature and can be used in automatic riveting equipment. The product riveting speed can reach 100 times/min. The automated sensor control system is used to monitor the quality of the product riveting assembly in real time and reduce the defective product rate.
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Product Rolling Round Mold
Fortuna has excellent advantages in the design and processing of rolling molds. It has more than 20 years of experience, especially for the rounding of metal stamping products, the angle and accuracy can be controlled. Products produced through product rolling round mold can achieve a roundness tolerance of 0.03mm, and realize high-tech solutions such as riveting of multiple products in the mold, tapping in the mold, and welding in the mold.
Project Design Stage
In the mold development stage, DFM (Design for Manufacturability) , drawing evaluation and mold design are three key links. Fortuna has more than 20 years of experience in product stamping and mold processing, and has extremely professional capabilities. Our mold processing uses slow wire cutting and grinding machine processing equipment imported from Japan. The tolerance of mold processing parts can reach 0.002mm, and the overall mold processing tolerance can reach 0.02mm. Our engineers have outstanding professional abilities. They all have more than 10 years of experience in the field of mold design, and are also proficient in Solid work 3D software and ZWCAD.
DFM
After we receive the customer's drawings, professional engineers will conduct DFM analysis of the product.
Design feasibility analysis: Evaluate the feasibility of the mold design, including mold materials, structure and processing technology. By analyzing whether the mold design meets the existing technical conditions and process capabilities, determine its feasibility and provide suggestions for improvement. Manufacturability analysis: Conduct multi-dimensional analysis on the drawings provided by customers to provide customers with a variety of achievable, cost-reducing and efficiency-increasing stamping solutions while ensuring the functional structure of the product.Mold Design Steps
① Product functional structure analysis > ② Mold structure design > ③ Mold parts design > ④ Mold assembly solution > ⑤ Mold optimization solution
Product precision: 0.02mm Product development capability: ▪We can develop 12 sets of progressive die per month.
▪Prototype parts delivery time is 7-12 days.
▪Mold development : fastest delivery time is 15 days
Project Development Stage—— Mold processing
Select high-quality materials for making molds
It has high wear resistance, good high-temperature oxidation resistance, good rust resistance after quenching and polishing, and small heat treatment deformation. Used to manufacture various cold work molds, cutting tools and measuring tools that require high precision and long life, such as drawing dies, cold extrusion dies, etc.
Steel has high toughness and wear resistance, and has a higher resistance to tempering. Often used to manufacture molds with high requirements, such as drawing molds, impact grinding wheel molds, etc.
Tungsten steel has the characteristics of high hardness, high wear resistance, and high corrosion resistance, and is suitable for producing high-precision, high-quality molds. The hardness of tungsten steel can reach HRC60~67, which can maintain the accuracy and dimensional stability of the mold. In high-temperature and high-pressure working environments, tungsten steel molds are not easily damaged and have more outstanding wear resistance, which can maintain the long life and stable performance of the mold.
We usually use high-speed steel, cold work die steel, hot work die steel, carbon tool steel, etc., which have the characteristics of high hardness, high heat resistance, high strength, high tensile strength and toughness, and are widely used in various types of mold parts Processing, including forging dies, high-speed cutting, milling, etc.
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Mold Processing Equipment
At present, our company has 7 sets of Mitsubishi slow wire cutting machines with a processing accuracy of 0.002mm. They are mainly used to process various precision, small and complex terminals, shrapnel, and bracket molds, focusing on controlling the precision of the products.
At present, our company has introduced 3 sets of Sei bu slow wire cutting machines, whose processing accuracy is within 0.002MM. They are mainly used to process various precision, small and complex terminals, shrapnel, and bracket molds. They mainly control product accuracy while also improving cutting,Speed, the cutting speed can reach 220mm/min.
Fortuna has 8 sets of grinders, among which the machining accuracy can reach within 0.002mm. It is capable of precision grinding of various materials and is easy to operate. It can not only complete the processing of conventional parts such as shafts and ball shaft couplings. and can also complete the processing of parts with various complex shapes.
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Mold Assembly
We have 45 professional mold technicians and 5 mold design engineers.The company's minimum punching distance is 0.2MM.the mold parts processing accuracy to 0.005MM, and the overall assembly accuracy to 0.01MM.Our R&D team has more than 10 years of experience in the precision stamping parts industry and can provide one-stop services from product evaluation to mold design, manufacturing, assembly, mold trial, and production.
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Mold Testing
After the mold assembly is completed, professional mold technicians will be arranged to conduct mold trials. Advanced quality testing equipment will be used to test the dimensional accuracy, surface quality, internal structure of the first product, and may also conduct mechanical properties, functional testing, salt testing. Advanced Equipment:
DOBBY NXT stamping equipment mainly adopts a toggle design, which can automatically adjust the equipment parameters to meet different stamping needs. This equipment is mainly used to manufacture precision hardware, electronic components, auto parts and other products that require high-precision processing.
40T-60T punching machines are mainly used in the metal stamping forming process and can meet the needs of various industries for high-precision and high-efficiency metal stamping parts. Its equipment, especially the SDS series servo punch machines, combines traditional mechanical punch machines with digital servo control systems, which can handle various stamping processes in an intelligent, composite, and green way to meet the needs of difficult-to-process forming materials.
Hexagon measuring instruments use a variety of sensors and measurement methods to achieve high-precision measurement. By measuring the coordinate position of an object in three-dimensional space to determine its geometric shape, it can detect and control product quality. Hexagon measuring instruments have the characteristics of high precision, wide measurement range and high degree of automation.
Keyence's one-button measuring instrument is a precision measuring instrument based on advanced image measurement technology. It is mainly used for simple, batch, fast and accurate measurement of two-dimensional plane dimensions.
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Project Mass Production Stage
After the sample is submitted, our company will provide the customer with a PPAP acknowledgment letter in accordance with PPAP level 3 standards;
▪ Our proofing is through the execution of the PPAP process, which can discover and eliminate problems in the production process, ensuring that the quality and reliability of each component meet standards, thereby reducing the production of substandard products.
▪ Quality control ensures the quality and reliability of each component in the supply chain according to PPAP, reduces production risks, and further improves the overall product quality.
▪ Our proofing is through the execution of the PPAP process, which can discover and eliminate problems in the production process, ensuring that the quality and reliability of each component meet standards, thereby reducing the production of substandard products.
▪ Quality control ensures the quality and reliability of each component in the supply chain according to PPAP, reduces production risks, and further improves the overall product quality.
Currently, Fortuna already has IATF 16949 automotive system certification, ISO 9001 and ISO14001 management system certification. From material testing, product inspection during the production process, outsourcing processing procedures, and full shipment inspection, relevant quality engineers will follow up, conduct strict reliability tests on the products, and implement 0 PPM management requirements.
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About Fortuna Mold Designing
Currently, Fortuna is able to perform mold design and material strip design through 3D modeling software. Through 3D models, it can simulate the real mold structure, restore the most realistic mold state, and show the design and function of the mold to customers. It allows customers to clearly understand the principles and structure of product mold design, evaluate mold quality, provide better customer experience, improve customer satisfaction, and enhance mutual trust.
Advantages of mold design
Traditional mold design requires manual drawing and model making, which is time-consuming and laborious. Using 3D modeling technology, designers can create virtual models faster and make precise designs. This not only shortens the design cycle, but also enables designers to better understand the structure and function of the mold, so as to optimize and improve it
Based on the digitization, design verification and quality control of existing molds, data can be extracted from the physical object, the mold can be copied and improved. For damaged molds, reverse modeling can reconstruct their original shape, guide the repair work, and simplify the mold repair process.
Through 3D modeling, designers can more accurately calculate the amount of material required, reduce material waste, avoid errors in the manufacturing process, and control production time, thereby reducing repair costs and production costs.
3D modeling software can provide high-precision design data to ensure mold manufacturing accuracy and product quality.
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Our Advantages
The stamping molds which we produce can ensure that the parts produced have high dimensional accuracy and good structural accuracy. We use advanced technologies such as CNC technology and CAD/CAM systems for mold processing, and can efficiently produce various complex stamping parts.
Customized designs can be made according to different production needs, so the design should be highly flexible to meet the production needs of stamping parts of different shapes and sizes.
A high-quality product is inseparable from a professional team,quality. The R&D teams have extremely professional capabilities in terms of product characteristics, functions,which can prevent and identify possible failures.At the same time, our company's equipment is relatively advanced, which can meet product accuracy, functional effectiveness, and ensure on-time delivery of products.
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welcome to discuss
your next project.
Fortuna's professional after-sales service team has an excellent reputation and provides comprehensive after-sales service. We promise to respond to customers within 12 hours and quickly resolve customer issues within 24 hours. Contact our project engineer to get the best solution and quotation.
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DONGGUAN FORTUNA
METALS CO,LTD.
Industry Service
Japanese office
2-47-10-203Nishifunahashi, Hirakata City, Osaka
Contact us
Contact Person: Steven Yan
Whatsapp: +86 15916928704
Wechat: CITY-STOP
Phone: +0086 159 1692 8704
E-mail: ym@syjwj.com.cn
Add: No. 226, Shida Road, Dalingshan Town, Dongguan 523810, Guangdong, China