One Stop Solution Manufacturer for all kind of Stamping Products and CNC lathed products.
Customization of mold materials: select appropriate mold materials and processing methods based on the structure and material requirements of customer products to ensure that the mold produces products that meet customer drawing requirements;
Product size and design customization: assist customers in optimizing drawings and designing and optimizing molds to meet the specific functional requirements of the product
Customization of quality requirements: set product quality standards according to the actual needs of customers. If necessary, cooperate with customers to purchase corresponding quality testing equipment to ensure that the products produced meet customer requirements.
PROGRESSIVE DIE
Progressive die: In one stroke, different processes are completed at different positions of a set of molds, that is, a set of molds is used to complete the stamping process of products. Each stroke of the mold can stamp out one or more products. It is suitable for mass production, product processing with relatively complex shapes and requiring multiple processes to complete.
Features: High degree of automation, enabling unmanned production. The mold has a long life, can reduce assembly errors and improve the dimensional accuracy of the parts.
Advantages:
(1) high production efficiency and fast processing speed.
(2)The product quality is good because the movement trajectory and speed of the material are relatively stable, ensuring the accuracy and consistency of the product.
(3)Save materials and reduce material waste and loss.
IN-MOLD RIVETING PROCESS
Fortuna can achieve riveting operations inside the mold. In-mold riveting refers to the rapid and accurate riveting operation of two or more stamping products inside the mold, which can reduce the product assembly process and achieve rapid product delivery.
Features :
1. High degree of automation: In-mold riveting technology adopts an automated control system, which can accurately control operations and ensure riveting quality to the greatest extent
2. This technology combines multiple stages of the manufacturing process into one, which not only maintains high-quality riveting effects, but also effectively reduces production costs and cycles, and improves productivity.
3. In-mold riveting can be used for multiple sets of molds, reducing costs while ensuring smooth production.
Achievable effects：Our in-mold riveting technology is very mature and can be used in automatic riveting equipment. The product riveting speed can reach 100 times/min. The automated sensor control system is used to monitor the quality of the product riveting assembly in real time and reduce the defective product rate.
PRODUCT ROLLING ROUND MOLD
Fortuna has excellent advantages in the design and processing of rolling molds. It has 20 years of experience, especially for the rounding of metal stamping products, the angle and accuracy can be controlled. Products produced through product rolling round mold can achieve a roundness tolerance of 0.03mm, and realize high-tech solutions such as riveting of multiple products in the mold, tapping in the mold, and welding in the mold.
After we receive the customer's drawings, professional engineers will conduct DFM analysis of the product.
(1) Design feasibility analysis: Evaluate the feasibility of the mold design, including mold materials, structure and processing technology. By analyzing whether the mold design meets the existing technical conditions and process capabilities, determine its feasibility and provide suggestions for improvement.
(2) Manufacturability analysis: Conduct multi-dimensional analysis on the drawings provided by customers to provide customers with a variety of achievable, cost-reducing and efficiency-increasing stamping solutions while ensuring the functional structure of the product.
① Product functional structure analysis > ② Mold structure design > ③ Mold parts design > ④ Mold assembly solution > ⑤ Mold optimization solution
Product precision: 0.02mm
Product development capability：
1.We can develop 12 sets of progressive die per month.
2.Prototype parts delivery time is 7-12 days.
3.Mold development : fastest delivery time is 15 days
Fortuna has more than 20 years of experience in product stamping and mold processing, and has extremely professional capabilities. Our mold processing uses slow wire cutting and grinding machine processing equipment imported from Japan. The tolerance of mold processing parts can reach 0.002mm, and the overall mold processing tolerance can reach 0.02mm. Our engineers have outstanding professional abilities. They all have more than 10 years of experience in the field of mold design, and are also proficient in Solid work, Pro/E, UG 3D software and CAD and other drawing softwares.
SAMPLE CONFIRMATION AND PPAP SUBMISSION
After the sample is submitted, our company will provide the customer with a PPAP acknowledgment letter in accordance with PPAP level 3 standards;
(1) Our proofing is through the execution of the PPAP process, which can discover and eliminate problems in the production process, ensuring that the quality and reliability of each component meet standards, thereby reducing the production of substandard products.
(2) Quality control ensures the quality and reliability of each component in the supply chain according to PPAP, reduces production risks, and further improves the overall product quality.
MASS PRODUCTION
Currently, Fortuna already has IATF 16949 automotive system certification, ISO 9001 and ISO14001 management system certification. From material testing, product inspection during the production process, outsourcing processing procedures, and full shipment inspection, relevant quality engineers will follow up, conduct strict reliability tests on the products, and implement 0 PPM management requirements.
Our Advantages
