Adopt innovative tool solutions to increase productivity

The ability to obtain high productivity depends on the selected tools and processing strategies. In this competitive world of metal processing, manufacturers are constantly striving to increase their productivity, and this ongoing challenge also means that the metal removal rate needs to be continuously improved. This goal needs to be achieved by increasing the feed parameters, increasing the depth of cut and maximizing the cutting speed.

　　In order to achieve this, we need to adopt the most cutting-edge tool technology and implement the most efficient machining method through the appropriate metal cutting process.

　　 Among the various factors of the processing environment, the tool occupies a very important position. Although the tool only accounts for 3% of the total production cost, if the processing efficiency is increased by 20% through proper tool selection, it can effectively save up to 15% of the total cost.

　　Like a domino effect, by increasing the processing performance by 15-20%, a substantial increase in productivity can be achieved, which directly promotes the increase in profitability and allows enterprises to gain greater competitiveness. However, only through the cooperation of advanced cutting tools, cutting-edge CNC machine tools and intelligent CAD/CAM software can the above goals be achieved.

　　 Choosing the right metal cutting strategy for high productivity

　　 The correct selection of tools and cutting parameters can shorten the machining cycle and reduce the power consumption of a single workpiece. The rapid metal removal process not only yields high productivity, but also saves energy. In general, the shorter the tool cutting time, the higher the productivity and the less energy it consumes. In the same way, if the shortest tool path is obtained through the use of advanced CAD/CAM software systems and the cutting parameters are optimized, productivity can be further improved.

　　Improve productivity through vibration reduction processing solutions

　　The chip splitting structure design, high precision, and effective distribution of cutting force improve the tool performance. Combining the vibration reduction design and smooth chip removal design to greatly reduce power consumption, and at the same time achieve high productivity. The two main factors that promote low energy consumption and high metal removal rate are the spiral cutting edge and the unequal pitch structure. Tools with unequal pitch structure can eliminate harmonic vibration, and harmonic vibration is the main cause of vibration. In machining, whenever vibration or noise occurs, the operator always quickly reduces cutting parameters such as cutting speed, feed, or depth of cut, which is not conducive to the performance of the tool.