The automatic production of stamping parts has the advantages of high production efficiency, short production cycle, saving labor costs, and high-quality stamping parts. The automated production of precision stamping parts not only improves the production efficiency but also improves the quality of the stamping parts and reduces the labor intensity of the workers. Now, many stamping processing manufacturers have gradually realized automated production, and have obtained huge benefits from it. So, what should we do to increase the degree of automation in the production of stamping parts? Dongguan Fortuna-Committed to precision stamping parts, metal embedded injection molded parts processing, and customization for nearly 20 years, production has been automated. Next, we will introduce some experiences to everyone. 1. Stamping manufacturers should introduce automated processing equipment, promote the application of CNC stamping equipment, stamping flexible processing systems, multi-station high-speed automatic stamping machines, robots or manipulators for feeding and reclaiming, mechanized and automated assembly, etc.;2. The application of single-machine online automation. The single machine line configuration is 5 to 6 presses, equipped with unstacking, loading, and unloading manipulators; shuttle turning device and palletizing equipment, with good stamping quality, and the production efficiency can reach 6-9 times per minute;3. The processing of stamping parts can be automated and continuous stamping production using large multi-station presses. The large multi-station press consists of a destacker, a large press, and a workpiece conveying system, and the production efficiency can reach 16-25 times/min;4. Give full play to the production capacity of the equipment, the number of strokes of the equipment, the utilization rate of the pressure, and the workbench area to improve the production efficiency. Using automatic or semi-automatic auxiliary equipment, this equipment will increase the number of parts in and out, thereby increasing the utilization rate of the trip.
Metal stamping parts are all metal products made by stamping through stamping dies and punching machines. The quality of stamping parts is closely related to stamping dies. Mold design is particularly important. Mold manufacturing capability is also one of the company's important strengths. Before production, the stamping processing plant needs to first design the stamping die. Dongguan Fortuna—Dedicated to precision stamping parts for more than 10 years, we provide one-stop services for mold design, stamping, metal insert injection molding, and automated assembly. What are the design steps of the stamping die? Next, Dongguan Fortuna will give you a detailed introduction. Metal stamping parts1. The first is to find raw materials for mold design;2. View stamping product drawings and process flow, view product drawings and process based on the original data, analyze the stamping processability of the product, check the formulation of the process and whether the sketches of each process are reasonable. If it is found that the stamping process is poor or the established process is unreasonable, it needs to be modified. Only in this way can we better combine product design, process preparation, mold design, and mold manufacturing;3. Perform relevant process calculations, and perform relevant process calculations for each process according to the specified work content in the stamping process card;4. Draw the assembly drawing of the stamping die and the assembly drawing of other die parts;5. Check the mold drawing. After designing the mold drawing, it needs to be checked. This is an essential step in the design of stamping parts.6. Compile a stamping design calculation manual, which is an important technical document, especially for the process formula and mold design of some important parts; at the end of the design work, a design calculation manual should also be written for the future reference.
Many CNC processing manufacturers have been seeking to control the cost of CNC processing as much as possible. Many buyers have also found that the quotations given by different companies for the same product are very different. What are the main reasons? Regardless of the size of the factory, the location of the factory, and many other factors, how can we better control the cost of CNC processing? Dongguan Fortuna Metals CO., LTD has more than ten years of experience in high-precision CNC machining. Next, let's share with you which factors will cause differences in CNC machining costs. Let's take a look.1. Demand for precision processing equipmentThe price of different production equipment is definitely different, so it causes the difference in labor costs. For a simple example, the price difference between 200,000 RMB equipment and 2 million RMB processing equipment will definitely be very large. Use multiple devices to write to complete a product and use one device to use multiple functions to complete a product. Because the processing functions of the equipment are different, the price will be different. For example, for precision turning and milling parts, the cost of using a lathe and a CNC milling machine must exceed the cost of an economical turning and milling machine tool, but if the lathe and milling machine are older or less branded, the province Cheaper equipment is another matter. There are also relatively large-scale companies that require high-precision testing equipment to assist them because of the high requirements for the products they contact, which invisibly increases the cost of using the equipment.2, the size and shape of the partThe size and shape of the part itself, large and complex precision parts, the processing part will be large, the use of materials will naturally increase, and the waste generated by the processing will increase, and some users have special requirements for the finish of the product. , So the cost will increase.3. Subsequent processing after precision machiningMany buyers’ products require follow-up treatments, such as oxidation, spraying, heat treatment, etc., because they involve different fields. These processes are also an aspect of increasing product costs. Therefore, engineers must conduct adequate product evaluations when designing products. And measure the cost performance.To sum up, if you need to control costs, choosing appropriate precision processing technology and equipment, materials, and outsourcing cooperation is the best way to effectively control costs. Don't just adopt it because the processing costs of a certain company are particularly cheap.
The use of CNC lathes can be said to be quite extensive now. Compared with conventional CNC machining machines, the main reason why they are welcomed by everyone is that they have the outstanding advantages of compound processing in the process of use, which can be used in the shortest time. Most products are produced in a limited time, and the accuracy and quality of the production are also guaranteed. What advantages do the processing and production of CNC lathes bring?CNC lathes can greatly shorten the supply chain of product processing and manufacturing in the process of use, so this represents shortening the time of production and processing, can improve the efficiency of overall processing and production, and can also be used in the process of processing and production. Completing most of the processing procedures can not only save the overall production and processing time, but also greatly reduce the production assistance time caused by the installation of cards, and the waiting time for processing and production has also begun to decrease, which significantly improves production efficiency and functions for production. The quality will also be better guaranteed.When using the CNC lathes, it not only improves the processing accuracy, but also ensures that it is safe and convenient in the use and operation process, and any staff can operate and use it after a simple understanding. In addition, the CNC lathes can not only improve the processing accuracy of the product but also the accuracy control is particularly stable. Because the controllability of the machine tool is very good, it will have a better safety guarantee for the use and operation, so in the process of choosing, the CNC lathes can bring him a better experience.The CNC lathes can indeed bring many advantages to processing and production, and they can greatly reduce the cost of processing and production. The investment in labor and production materials and the area of the machine tool will be reduced, and the overall equipment maintenance cost can be reduced. . Therefore, the use of CNC lathes can not only reduce the fixed asset investment of enterprise manufacturers but also have better control over the cost of production operation management. These advantages can bring better operating and production profits.