Best Solar Industry Solution Manufacturer

METAL STAMPING PARTS IN THE NEW ENERGY INDUSTRY

With global climate warming, people are gradually realizing the importance of environmental protection. At the same time, the rapid economic development has intensified the energy crisis. Therefore, the development of new energy is in line with the development trend of the times, and its influence on economic development is becoming increasingly profound. At present, the field of renewable energy development is gradually expanding, especially the explosive growth in demand for wind energy, solar energy, geothermal energy and other energy sources, and metal stamping parts play an indispensable role in new energy equipment. As a leader in the field of precision metal stamping, Fortuna also focuses on the market's demand for new energy. It has absolute advantages in the production of metal stamping parts in the field of new energy.

Our metal stamping parts and CNC parts are unique in appearance. The design is very precise about the durability and precision of the product. We focus on improving the quality of our products to bring quality products to our customers, including ISO 9001:2015, ISO 14001:2015 and IATF16949:2016 Quality Certification. Whether it is product performance, quality, or production efficiency, Fortuna is highly recognized in the industry and can provide more cost-effective options for cooperative customers. For more than 20 years, we have been providing customers with professional production of customized metal stamping parts. We are highly praised by our cooperative customers for our ability to provide them with high-quality, efficient and reliable products.

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INTRODUCTION

As a high-quality supplier of precision metal stamping parts, CNC parts and assembly parts, Fortuna relies on more than 20 years of experience, advanced mechanical equipment and experienced design engineers to manufacture precision metal stamping parts, and we are very familiar with the factory-made parts. The product promises 0PPM, that is, there will not be a single defective product among millions of products. Fortuna mainly provides customers with metal stamping parts including heat sinks, terminals and contacts, lead frames, shrouds and housings, sleeves, brackets, etc.we focus on the material selection, coating, surface treatment and design features of the metal stamping parts that we provide. So,the metal stamping parts and CNC parts can fully meet the special needs of new energy equipment and can greatly improve the sustainability and efficiency of new energy equipment such as solar energy and hydropower.

Fortuna uses advanced equipments and excellent stamping technology to ensure the accuracy, reliability and performance of the products we produce. For new energy and energy storage equipment, the required metal stamping parts must have the characteristics of strong corrosion resistance, good heat dissipation, and high temperature resistance. Fortuna will take into account the subsequent performance issues of the product in terms of design and production, from customization to provide one-stop service to product delivery. In order to ensure product precision and production efficiency, our company has also introduced many advanced equipment to meet customer demand for output and move product production toward more automated production. At the same time, we use camera vision systems and sensor technology to monitor and arrange professional technicians are responsible for the daily repair, maintenance and testing of each machine to ensure that the parts produced accurately meet customer needs and achieve zero defects and no errors.

Of course, these high-quality products are inseparable from our strong team. From design, mold opening, sample production, mass production, and packaging, every step has dedicated personnel responsible for and follow-up. While ensuring quality, we can also ensure on-schedule delivery. We always put customer demand first, striving to have both high quality and high efficiency.

Fortuna's professional custom-designed metal stamping parts and CNC parts are widely used in all aspects of new energy and photovoltaic industries. The new energy products we provide for metal stamping applications include:

Solar panel wiring	Sensor holder	fastener	Electronic component
electrical connector	power fixture	Photovoltaic inverter	Charging pile chassis
Energy storage equipment base	Generator accessories	PV photovoltaic connector	Energy storage converter

RELATED PRODUCT RECOMMENDATIONS

OUR PRODUCTION PARTS

The precision metal stamping parts and CNC parts for photovoltaics and energy storage supplied by Fortuna can meet international environmental protection standards. The materials selected are all high-quality and sustainable metal materials, such as copper, aluminum, stainless steel, silver, etc. We are committed to creating industry-leading metal stamping parts that meet international product quality and environmental protection standards. These products have become an indispensable part of the equipment required by the new energy industry.

STAMPING PARTS

CNC PARTS

SOME EXAMPLES OF CUSTOMIZED PRECISION METAL STAMPING PARTS WE PRODUCE FOR CUSTOMERS IN THE NEW ENERGY INDUSTRY INCLUDE:

plug	Junction box components	Contact	Connector
socket	terminal	Bracket	metal shell
nut	snap ring	battery lead frame	heat sink

MATERIALS

copper	Beryllium copper	Carbon steel	iron
brass	steel	aluminum	Alloy copper
Phosphor bronze	Stainless steel	platinum	pure nickel

Comment:

The specific grades of stamping parts and CNC processing materials are:

Red copper (C1100, C10200), brass ( C2680 , C 2600 ), beryllium copper ( C17200 ), alloy copper (CUSN38PB2, H62, C3604, C3600, C14500, C17300), aluminum (AL6262, AL6061), iron (12L14), Stainless steel (SUS304, SUS303, SUS316L) pure nickel (N6) and other raw materials. Other materials can be purchased according to customer requirements.

FORTUNA’S METAL STAMPING SERVICES FOR NEW ENERGY INDUSTRY

HIGH-SPEED STAMPING WITH PROGRESSIVE DIE

In order to meet the needs of customers with guaranteed quality and quantity within the budgeted time, Fortuna has introduced two new slow wire machines and a large water mill with an accuracy of 0.001um on the basis of the original ones. Two hand grinding machines are used to process molds and parts. Because we pay more attention to the improvement of product quality, we can also ensure the accuracy and durability of mold manufacturing, thereby increasing the stamping speed and service life of the product. So far, Fortuna has introduced more than 60 high-speed punching machines, and each punching machine can efficiently and stably output thousands of end products per minute.

MOLD DESIGN AND MANUFACTURING

Our engineers design and produce molds in-house using highly customized, advanced Solidwork, Pro/E and Auto CAD modeling software, and the yield rate of our stamping products is as high as over 98%. This ensures maximum productivity and cost efficiency for customer projects, especially in terms of reducing the costs typically associated with changes during the design phase, resulting in a win-win between the company and the customer.

DESIGN PROTOTYPE

Every development process we design and produce will be tested, and we use the test results to improve and perfect the design and select the most appropriate manufacturing technology. We carry out prototype design, produce 3D drawings, and make molds according to customer needs. Our prototyping capabilities can save time and cost to a great extent, and we keep customer information absolutely confidential. Both the drawings and the ownership of the mold belong to the customer.

MOLD DESIGN FOR SPECIAL PRODUCT STRUCTURES

Fortuna has more than 20 years of experience in mold design and product production. We can provide multi-faceted, high-quality and efficient product design suggestions and mold optimization solutions, such as in-mold clamping technology, double-material belt technology, three-material belt technology, etc., which can significantly reduce customer output and development costs.

VALUE-ADDED ASSEMBLY SERVICES

Fortuna not only provides stamping services for a single product, but also provides product assembly services based on stamping parts customized by customers. It also includes a series of additional product services such as riveting, grinding, and cleaning. Product quality and performance can be guaranteed at every step.

FORTUNA’S NEW ENERGY INDUSTRY CNC PARTS SERVICE

PRECISION CNC LATHES AND MILLING MACHINES

Fortuna is currently equipped with 40 CNC 5-axis CNC imported lathes and 2 6-axis CNC imported lathes. Its high degree of automation and high processing precision not only improve product production efficiency, but also meet the needs of various CNC lathes. The processing diameter of each instrument is 1.0-32MM, and the processing accuracy can reach 0.005mm. Processing materials: copper, aluminum, iron, stainless steel, etc. It can well meet customers' high requirements for electronic metal stamping parts, and can also meet customers' mass production.

RAPID PROTOTYPING

We have an excellent team of engineers and the professional knowledge to strictly control the size and tolerance accuracy of customized products to ensure that project products can achieve the highest accuracy. It has multiple five-axis processing machine tools and a series of auxiliary equipment to provide round-the-clock rapid processing for the production of molded parts and CNC energy parts, and realize the production of large quantities of hardware CNC parts.

CORE STRENGTHS

QUALITY

Our product quality is 0ppm. That is, no defective products are allowed among millions of products.

Our company has IATF16949:2016 automobile parts production certification , ISO 14001:2015 environmental certification system certificate and ISO 9001:2015 quality management certification , which are highly recognized.

In order to meet customers' high-quality requirements for zero defects, we have introduced five sets of CCD automatic inspection equipment to directly realize visual and dimensional inspection during the production process .

TECHNOLOGY

MOLD DESIGN

1. Our mold design engineers have a bachelor's degree or above and more than 15 years of professional mold design and development experience.

2. The processing accuracy of mold inserts can be guaranteed to be 0.002MM, and the overall assembly accuracy of the mold can be guaranteed to be within 0.02MM. Our mold technology can produce small holes with a punching diameter of 0.2mm, and the product tolerance can be within 0.02mm.

STAMPING

It has 63 sets of stamping equipment. The material thickness we can produce ranges from 0.1-5.0mm. The fastest stamping speed has reached 600 times/minute. At present, the utilization rate of the stamping machine is 50%, with a maximum monthly production capacity of 20 million pieces of single-piece stamping terminals and 5 million pieces of metal springs.

CNC MACHINING

Purchased 40 5-axis CNC machine tools and 2 6-axis CNC machine tools from Japan, totaling 42 CNC lathes. The main equipment brand suppliers are Star and Tsugami. The equipment we purchase can meet the functional and structural requirements of different fields and turning products. CNC machining parts can be processed with a diameter of 1.0-32MM, and the processing accuracy can reach 0.005mm. The current equipment utilization rate is 70%.

CUSTOMER SERVICE AND FACTORY MANAGEMENT

We can provide customers with a series of product quality control documents, such as pre-production company status audit reports and product quality certification PPAP documents .

Fortuna has a complete set of program files to control each process, and has detailed process control operations.

The whole company implements 6S management to achieve the goal of zero defect quality.

PRECISION PROCESSING CAPABILITIES

WIRE EDM TECHNOLOGY

This technology is different from the traditional mechanical cutting technology in the past. It mainly uses electric energy to process products. It can process materials of any hardness and strength without being limited by materials. At the same time, for product materials The loss is extremely small, the material processing precision is high, and it tends to be automated production.

MULTI-POSITION PROGRESSIVE STAMPING CRAMPING

Multi-position progressive die can perform punching, bending, stretching, forming and other production processes in the same mold. It is more efficient than traditional single mold and composite mold. The mold adopts automatic Automated devices such as feeding and automatic output have high operating safety and high automated production efficiency.

FIVE-AXIS LATHE PROCESSING

The 5-axis CNC machining center is a machine tool that integrates milling, precision milling, precision boring, drilling, and hole expansion. It can deburr and micro-process CNC parts of any size to ensure the precision of the product. degree and accuracy.

SUPPLY CHAIN MANAGEMENT

For supply chain management, everything from raw material procurement, production planning, product quality management, warehousing management, information management, and logistics transportation management are all responsible and controlled by dedicated personnel; for our supply chain management system, there are enterprise ERP systems (Kingdee Cloud KIS), scanning coding system, paperless management, etc. In addition, our company has installed a computer file encryption system that can comprehensively store customer information, ensure the security of customer information, strictly control customer information, and prevent customer information leakage. Therefore, our company's supply chain management system is very complete and innovative .

PARTNERS

Solar Energy & Energy Storage Industry Solutions