Reasons for the lagging development of precision stamping plants

Reasons for the lagging development of precision stamping plants: ① Labor-intensive. The production, management, planning, and scheduling departments of the precision stamping workshop require a large number of employees. The employees' working hours and positions lack tracking and positioning, the efficiency of the precision stamping plant employees cannot be accurately evaluated, and the labor cost of the employees increases. ② Difficulty in mold management. Due to market demand, stamping products are diversified, personalized, and customized. There are many types of products, and there are many types of precision stamping molds required. The precision requirements of the mold are high, the structure is complex, and the cost is high, the quality is heavy, and the volume is large. Mold management difficult. ③ Low production efficiency. The lack of real-time monitoring of equipment status and insufficient connection between mold replacement tasks and production scheduling tasks increase the non-production time of the equipment, fail to give full play to the use value of the equipment, and the equipment has a short uptime and low start-up rate. ④The rate of defective products is high. There is a lack of unified management and monitoring of production process parameters, equipment parameters, and personnel operating conditions. After quality inspections find quality problems with stamping parts, the processing results and feedback cannot be notified to the technical department in real time. ⑤ High production cost. The precision stamping plant lacks monitoring and tracking of production orders, tasks and progress, and production scheduling cannot be adjusted in real time, resulting in overproduction, accumulating a large number of spare parts, and occupying working capital. ⑥ Extensive production data. Manually count the employees' commuting, as well as the types, quantities, orders, batches, time, etc. of the products produced. There are a lot of data, heavy workload, and error-prone. ⑦ Difficulties in the management of raw materials and production products. The raw materials are picked in one roll and one reel. The remaining raw materials cannot be properly handled, and there is a problem of waste. The products produced are not properly related to the raw materials, equipment, and molds. If the precision stamping product has quality problems, it is impossible to quickly and accurately locate the problem. Lack of historical traceability. Previous post: Suggestions on the innovation of marketing strategies for small and medium hardware processing enterprises