Yangjiang metal stamping parts processing plant, how to solve these intractable diseases + increase production efficiency by 17%

The technicians of the Yangjiang metal stamping parts processing plant often hear the mold masters gathering together to discuss, saying that when producing some more complicated stamping structural parts, they often encounter the problems of distortion and deformation of some materials. Reduced production capacity, but also reduced efficiency, causing a variety of undesirable problems. As for the causes and solutions of distortion and deformation, Xiaoshuo has collected some relevant information, and I will analyze it with you below: The causes of distortion and deformation are mostly caused by clearance forces and reaction forces that do not produce moments on the same line. (When the gap between the convex and concave molds is too large and the cutting edge of the concave mold has a reverse taper, or the contact area between the ejector and the workpiece is too small, warping will occur) In view of the distortion and deformation of Dongguan hardware stamping processing, Xiaoshuo recommends the solution: the blanking gap should be selected reasonably; the die structure should be increased with a blanking plate (or supporting plate). The plate and the blanking plate are in plane contact and have a certain pressure; Check the cutting edge of the die. If there is a back taper, the cutting edge of the die must be trimmed properly. If it is due to the complicated shape of the blanking part and the uneven shearing force when there are many inner holes, the pressing force is increased, the strip should be compressed before blanking or a high-precision press should be used for blanking; the plate should be leveled before blanking , If the warpage is still not removed, the blanked workpiece can be leveled again through the leveling die; clean the dirt in the die cavity regularly, lubricate the surface of the thin sheet material, and have oil and gas holes in the die structure. Hardware, 15 years of focusing on Yangjiang metal stamping parts processing plant, rich experience in custom processing and production of 20,000+ sets of molds, product accuracy can reach 0.01MM, daily production capacity of 3 million punching times and 16 quality inspections strictly for quality control. It can quickly solve your time-critical problems, solve your product accuracy problems, and solve your hardware stamping parts quality requirements. Choose, choose to rest assured!