Fortuna lead lead frame manufacturer for discrete device lead frames

The automotive industry relies on the accuracy and high quality of components manufactured by metal stamping firms. These companies are masters at working with flat metal and transforming it into intricate car parts. Metal automotive stamping is an exacting technique that requires expertise to produce long-lasting, high-quality objects. An important step is to choose a reliable automotive stamping company to stamp your vehicle. The quality of the stamped metal components has a direct bearing on the final vehicle's dependability and security. To ensure the manufacturing process is reliable and effective, it is vital to find a trustworthy metal stamping firm with competent workers. Read this in-depth analysis to learn about automotive stamping companies and how to choose the best one for your project.Automotive StampingThe automotive industry relies heavily on stamping to shape metal sheets into different components. This process includes the use of presses and dies. It starts with pressing a flat sheet of metal into a die, a specialized instrument that forms the metal into the required form. This technology has made it possible to mass-produce metal components with consistently high levels of precision and complexity. Metal stamping offers many benefits when it comes to making cars. The capacity to stamp several components simultaneously is a great advantage, as it saves time and money. Auto parts made using automotive metal stamping may be strong and light at the same time. Metal automotive stamping’s ability to consistently produce high-quality items improves vehicle performance and safety.Types Of Metal Stamping TechniquesPrecisely, four different types of metal stamping techniques are used to manufacture complex shapes and designs of different sizes that are utilized in various industries:Progressive Die StampingProgressive stamping offers a novel approach to metal manufacturing using a combination of punching, bending, coining, cutting, embossing, and other metal modification techniques. At each stage, metal undergoes a metamorphosis that prepares it for use in various products and services. Metal stamping firms highly value this procedure because it can produce a large quantity of products. The metal cutting and pressing features are ideal for the rapid production of small components.Transfer Die StampingWhile all the processes are identical, transfer dies automotive stamping becomes relevant when the target parts must be moved to a different station for further metalworking procedures. A transfer die allows the press to process the components separately using a mechanical transfer mechanism. Many stations cut and press the metal strip separately from the workpiece to restate. Because of its efficiency in processing big components, metal stamping is a favorite among manufacturers due to its medium to high-volume manufacturing features.Four-Slide StampingThe four-slide integrated automotive metal stamping process has four separate axes of motion, and four tools keep the hitting slides moving. The process part's necessary shape is achieved by regulating the sequence of these slashing slides using the four-slide machine cams. The ability to create complex small components from metal coils or wire and the technique's adaptability to complex designs and precise production capabilities make metal automotive stamping a beloved method among manufacturers.Compound StampingCompound stamping is the opposite of the four-slide method, which entails molding the object with many striking slides. On the contrary, it twists, cuts, and punches several times with a single blow. The precision and speed with which automotive metal stamping produces finished goods have earned it great respect in business. It also works for medium to large manufacturing runs of simple, flat, little parts.Tips For The Right Automotive Stamping ServiceAn automotive stamping company’s fortunes may rise or fall depending on the metal automotive stamping service they choose. Choose the correct service provider like Fortuna Metal Stamping, and you'll get four major benefits:Equipment and Technology Specialized equipment and instruments are used in the metal stamping process.Technology and techniques used in metal stamping for cars considerably influence the finished components' reliability and consistency. If you're looking for impeccable artistry, choose a automotive stamping company that uses cutting-edge machinery.Tooling Design A metal automotive stamping company’s ability that regulate product and process quality is greatly enhanced by having a team of in-house tooling designers and developers. Tailoring their tools to each project gives them a leg up when it comes to maintaining production timelines.Industry ExperienceWhether in the appliance, aerospace, construction, or automotive industries, working with an automotive metal stamping partner with expertise in making components and commodities for your unique market is crucial. The partner's familiarity with regulations about the partner's sector is a vital assurance of this quality. Production CapacityTwo factors influencing a business's ability to produce are its machinery and the time it anticipates its raw materials arriving. A metal automotive stamping partner's metalworking equipment should enable them to complete jobs quickly and maintain precision and quality.Quality UpkeepThe International Organization for Standardization (ISO) creates and distributes standards to guarantee the dependability, precision, and high quality of goods and services. Most quality management concepts articulated in the ISO 9000 standards are relevant to a business's goods and services. Businesses like Fortuna Metal Stamping, which has earned the ISO 9001 certification, have shown their commitment to quality and sustainability by actively incorporating these values into their operations.Fast TurnaroundsTime is crucial in the car business. By better-using automotive metal stamping services, companies may reduce lead times and product marketing cycles. In the long run, this may boost the car industry's profits by giving it a leg up in the market.Better Production Efficiency Manufacturers should team up with reliable metal automotive stamping service providers to save costs, increase efficiency, and simplify production. Reputable service providers maximize output by collaborating closely with clients to identify inefficiencies and provide novel approaches to increasing output.Improved Customer Satisfaction An automotive stamping company may gain customers' credibility and repeat business by consistently delivering high-quality car parts. New customers, satisfied ones, and enthusiastic recommendations might all result.Secondary ServicesBefore this, Fortuna Metal Stamping established that the ideal metal automotive stamping partner would provide various services. We handle all these supplementary materials ourselves or via our network of dependable partners to provide our customers with a comprehensive automotive metal stamping solution. A partner may also offer the following finishing and fabrication services: ● Heat treatment● Metal forming and fusion● Application of coatings, including painting and electrocoating● Sterilization and passivation techniques● Pre-plating and post-plating procedures● Crafting with both precious and non-precious metals● Specialized processes for edge refinement and deburring● Product assembly● Custom kitting and packaging services When you trust Fortuna Metal Stamping, your manufacturing will reach new heights. Find out how our metal stamping solutions can improve your business with unparalleled speed and precision. Immediately contact us to bind with amazing craftsmanship!

Many people are very familiar with metal stamping terminals, especially their performance, characteristics and advantages. In the field of metal stamping, metal stamping terminal products account for a large proportion, and their application areas are also very wide, such as in application scenarios such as aerospace, automobiles, and energy storage, the metal stamped terminals produced by Fortuna, which are mainly used in the three major application fields of automobiles, consumer electronics, and new energy, and are deeply trusted by our customers. Today, I would like to introduce to you a product in stamped terminals - crown springs. This type of product is in great demand and widely used by automobile production customers. Next, I will briefly introduce the structure of this product and its processing process.1. What is a crown spring?Metal stamped crown springs are different from the crown springs we see every day. Fortuna uses metal stamping technology to produce oval lantern shapes used in the automotive field. This product is mainly used in the assembly of parts within automobile compressors, and the product manufacturing process and structure are relatively complex.2.Performance of product raw materialsThis type of product mainly uses beryllium copper (C17200) as the raw material, and is mainly suitable for electronic shrapnel, terminals and automobile-related parts with high strength, high elasticity and high hardness. Especially after heat treatment, the material can get closer to the high strength limit, elastic limit, yield limit and fatigue resistance limit. At the same time, it has high electrical and thermal conductivity properties, and its corrosion resistance and wear resistance can also be maximized.3.Difficulties in product production and processing proceduresThis product mainly goes through four processing steps: stamping, heat treatment, electroplating, and full inspection and packaging in blister boxes. The daily production capacity of product stamping can reach 60,000 pieces. After stamping, it needs to undergo heat treatment, then nickel plating, silver plating, and then undergo a 48-hour salt spray test before arranging relevant packaging personnel to conduct a full inspection. The difficulty in the production process of this product is to use barrel plating. Since the product's appearance resembles a lantern, it is very easy to have poor plating and peeling. In particular, it has to pass the salt spray test, and the corrosion resistance performance of the product is required. Relatively strict.4.Product features and application scenarios(1) Excellent stability and toughness. Because the load-bearing capacity of a crown spring depends on its size, diameter and wire diameter, the elasticity and endurance of our products have been tested to be at the highest level in the industry.(2) Good electrical and thermal conductivity. Since the internal and external force distribution of the crown spring is very uniform and stable, its performance is also extremely stable and reliable.(3) It is extremely suitable for applications with higher load and strong stability, such as automobile compression devices, mechanical and electronic spiral couplers and other products;(4) The flexibility does not cause the possibility of failure. The insertion and extraction force can be customized according to customer needs, which can meet customer needs to the greatest extent. At the same time, its cost is very advantageous compared to other alternatives.5.Fortuna’s production capacity（1）Production equipmentFortuna currently has 70 punching equipment, with tonnage ranging from 25-200T, which can meet most of the production types of crown springs on the market. Moreover, our punching speed ranges from 90-1200 times/min, and our daily production capacity is worthy of customers' trust. . The application of our production equipment can ensure that crown spring production is more accurate and efficient, effectively improving product quality and stability.（2）Technical experienceOur company's mold engineers and designers all have more than 10 years of experience. They have rich experience and professional knowledge in the design, manufacturing and application of crown springs, and can provide customized solutions based on customer drawings and needs. At the same time, it can also make multiple improvements and adjustments based on customer product needs and market changes to meet customer needs to the greatest extent.（3）Delivery cycleFortuna's production equipment capacity is sufficient to meet customers' requirements for product delivery, ensuring stable product production capacity and providing customers with efficient and high-quality services. Fortuna's product delivery period can reach 15-20 days at the fastest, which can maximize delivery requirements and period demand.All in all, Fortuna has complete processes from material selection, production, quality testing, packaging and other processes. It uses professional technology, attentive service, preferential prices, and stable quality to reduce costs and increase efficiency for customers, open up product market share, and achieve a win-win situation with customers.

Many people are very familiar with metal stamping terminals, especially their performance, characteristics and advantages. In the field of metal stamping, metal stamping terminal products account for a large proportion, and their application areas are also very wide, such as in application scenarios such as aerospace, automobiles, and energy storage, the metal stamped terminals produced by Fortuna, which are mainly used in the three major application fields of automobiles, consumer electronics, and new energy, and are deeply trusted by our customers. Today, I would like to introduce to you a product in stamped terminals - crown springs. This type of product is in great demand and widely used by automobile production customers. Next, I will briefly introduce the structure of this product and its processing process.1. What is a crown spring?Metal stamped crown springs are different from the crown springs we see every day. Fortuna uses metal stamping technology to produce oval lantern shapes used in the automotive field. This product is mainly used in the assembly of parts within automobile compressors, and the product manufacturing process and structure are relatively complex.2.Performance of product raw materialsThis type of product mainly uses beryllium copper (C17200) as the raw material, and is mainly suitable for electronic shrapnel, terminals and automobile-related parts with high strength, high elasticity and high hardness. Especially after heat treatment, the material can get closer to the high strength limit, elastic limit, yield limit and fatigue resistance limit. At the same time, it has high electrical and thermal conductivity properties, and its corrosion resistance and wear resistance can also be maximized.3.Difficulties in product production and processing proceduresThis product mainly goes through four processing steps: stamping, heat treatment, electroplating, and full inspection and packaging in blister boxes. The daily production capacity of product stamping can reach 60,000 pieces. After stamping, it needs to undergo heat treatment, then nickel plating, silver plating, and then undergo a 48-hour salt spray test before arranging relevant packaging personnel to conduct a full inspection. The difficulty in the production process of this product is to use barrel plating. Since the product's appearance resembles a lantern, it is very easy to have poor plating and peeling. In particular, it has to pass the salt spray test, and the corrosion resistance performance of the product is required. Relatively strict.4.Product features and application scenarios(1) Excellent stability and toughness. Because the load-bearing capacity of a crown spring depends on its size, diameter and wire diameter, the elasticity and endurance of our products have been tested to be at the highest level in the industry.(2) Good electrical and thermal conductivity. Since the internal and external force distribution of the crown spring is very uniform and stable, its performance is also extremely stable and reliable.(3) It is extremely suitable for applications with higher load and strong stability, such as automobile compression devices, mechanical and electronic spiral couplers and other products;(4) The flexibility does not cause the possibility of failure. The insertion and extraction force can be customized according to customer needs, which can meet customer needs to the greatest extent. At the same time, its cost is very advantageous compared to other alternatives.5.Fortuna’s production capacity（1）Production equipmentFortuna currently has 70 punching equipment, with tonnage ranging from 25-200T, which can meet most of the production types of crown springs on the market. Moreover, our punching speed ranges from 90-1200 times/min, and our daily production capacity is worthy of customers' trust. . The application of our production equipment can ensure that crown spring production is more accurate and efficient, effectively improving product quality and stability.（2）Technical experienceOur company's mold engineers and designers all have more than 10 years of experience. They have rich experience and professional knowledge in the design, manufacturing and application of crown springs, and can provide customized solutions based on customer drawings and needs. At the same time, it can also make multiple improvements and adjustments based on customer product needs and market changes to meet customer needs to the greatest extent.（3）Delivery cycleFortuna's production equipment capacity is sufficient to meet customers' requirements for product delivery, ensuring stable product production capacity and providing customers with efficient and high-quality services. Fortuna's product delivery period can reach 15-20 days at the fastest, which can maximize delivery requirements and period demand.All in all, Fortuna has complete processes from material selection, production, quality testing, packaging and other processes. It uses professional technology, attentive service, preferential prices, and stable quality to reduce costs and increase efficiency for customers, open up product market share, and achieve a win-win situation with customers.

Are you among those for whom CNC machining is a confusing thing? This article speaks in very simple language to explain to you clearly what exactly is CNC machining.Whether you are a beginner or want an easy-going understanding, we will surely explain all about CNC machining to you. In this presentation are the workings of CNC machining, its practical implications, and the industries that have accepted it.So, without further ado, let's get started with CNC machining.Understanding CNC MachiningCNC machining is actually the acronym for "Computer Numerical Control Machining." This is a manufacturing process in which pre-programmed computer software dictates the movement of factory tools and machinery. It will be chipped machining at very critical points with a lot of preciseness, hence resulting in complex shapes in parts.At the heart of the CNC machining system is the CNC machine itself—a computerized apparatus capable of carrying out any of a variety of material machining processes, including cutting, drilling, milling, and turning. This type of machine has sharp-edged tools and its movements are under number program control and are appropriately managed for the desired functions that include precise, cutting, rotation, and even movements in time. Then, how does it work? This will now be detailed below.How Does it Work?The machining process through CNC is set into operation only after the design of the piece to be fabricated (referred to as a part) is affected by the CAD (computer-aided design) system. The G-code comprises information related to tool paths, the speed at which the tool moves, and other such parameters that are important for machining.The programmed G-code is produced in the software and loaded into the CNC machine. In this process, the machining starts where the cutting tools are located at every specified path, ensuring the removal of material from the workpiece with a view to shaping it.The whole process remains fully automated, controlled by CNC machines that are kept pretty precise and ensure repeatability.And with that, you understood the basis of CNC machining. Let's now progress further to understand how CNC machining is used across varied industries:Uses of CNC Machining in Varied IndustriesSo varied and precise are the uses of CNC machining that it can be affected in varied industries wherein there is an application for it.Some of the major industries where CNC machining is put to use include:· Aerospace Industry:Among the varied reasons are the complicated components manufactured in the aircraft industry, be it in aircraft equipment, engine elements, or structural items; that is why CNC machining is widely practiced. Trying to produce parts intended for aerospace services where very demanding criteria were required in manufacturing and production purposes; one cannot emphasize high precision and reliability without thinking about CNC machining.· Automotive Industry:In addition, CNC machining also works to make other components in the electronics industries such as housing and enclosures. For instance, enclosures and circuit boards from generic materials need to be machined to fulfill the demand of specified strength, appearance, or characteristics that dissipate heat for every product.· Electronics Industry:The CNC machining thus assists in providing precision components that are applied in electronic devices. It is applied to create an electronic component with high precision and repeatability value, such as printed circuit board (PCB), connectors, housings, etc.· Medical:It is widely used in the medical industry in the production of tools, implants, surgical instruments, and prostheses. CNC machining makes one produce complex and customized medical components according to one's patients' and providers' specific needs.· Oil and Gas Industry:It aids in drilling equipment production for the oil and gas industries; it also produces valves, pumps, and pipelines. High precision and durability make these parts perfect for use in the oil and gas industry while offering performance under demanding conditions.· Defense sector:CNC machining finds heavy use in the defense industry, primarily used for the manufacture of a wide variety of military equipment like firearms, armored vehicles, aircraft parts, and communication equipment. It ensures exemplary exactitude in the manufacture of critical components that adhere to military specifications.· Prototyping and Manufacturing:CNC machining finds its application in prototype development and volumetric manufacturing in just about any sector. This enables rapid, cost-effective production of prototypes, besides allowing for small-batch production, which could help make products take less time to enter the market.Thus, CNC machining is found in a very wide range of applications due to its versatile manufacturing technology. It is this quality that meets the need to render high-quality precision parts, so it becomes an indispensable tool for modern manufacturing processes.Learn more about Fortuna CNC machining Cases: https://www.dgmetalstamping.com/industry-serviceAdvantages of CNC MachiningThere are several benefits that come with CNC machining over traditional manufacturing methods. Below are some of the basic benefits of CNC machining:1. Precision: This accuracy comes in high precision, which includes that the products are highly precise. In the use of CNC machines, one is guaranteed the highest level of precision with regard to the specifications of the various parts that are being manufactured, as their manufacturing process is effected through computerized controls, which produce parts to exact specifications, and sometimes, tolerances go as tight as a few microns.2. Efficiency: When used in the manufacturing of parts, CNC machining becomes very productive. Once a CNC machine has been set up and programmed, it will continue to run continuously toward creating parts while ensuring minimal downtime.3. Consistency: CNC machining is used in the production of parts with consistency. This ensures that each part is similar to the next, even when made in larger runs, courtesy of the computerized controls of the CNC machines.4. Versatility: CNC machining can be used to develop parts out of many materials, including metals such as titanium, steel, and aluminum, along with plastics and composites. That is why CNC machining has sufficient flexibility to ensure diversity in this industry.5. Complex Gejsons: CNC machining can produce elements of complex geometries that, through traditional machining processes, would otherwise be unattainable. With this view, therefore, one can also say that it is good for detailed parts and complex geometries.6. Cost-Effective: Although the set-up costs for initial projects are really high, long-term investment in CNC machining many times proves to be quite a cost-saving affair when compared to other systems of machining. The simple reason behind this is that CNC machines save on manual work and material wastage and, at the same time, increase productivity.7. Automation: CNC machining is fully automated, which implies that minimal manual intervention is involved in the machining process. This ensures better safety in the workplace and even unmanned operation of CNC machines to further fuel productivity.In short, in modern production, it became indispensable technology because of the possibility of it produced complex parts with very high precision.Final WordsCNC machining technology is a reforming technology in manufacturing. The method can produce precision parts with greater added efficiency and consistency of high quality compared to other methods currently in use by industries.